Shruti Bhat PhD, MBA, Operations Excellence Expert
  • Home
  • Operational Excellence
  • Business Continuity
  • Case Studies
  • Books
  • Insights
  • Engage Shruti
    • PharmaOps Consulting
    • Tara LeanWorks
    • Training Services
  • Blog
  • Whitepapers
  • Checklists and Templates
  • Free eBooks
  • Videos
  • Articles
    • Process Improvement
    • Business Transformation
    • Innovation Management
    • Leading Research and Development
    • Developer's Diary
    • Change Management
    • Digital Transformation
    • Quality Improvement
  • About Shruti
  • Contact

Operational Excellence in Sustainable Packaging: Balancing Innovation and Brand Identity.

9/12/2024

0 Comments

 
Yesterday, I read an article that mentioned a popular beverage will now be available in green tinted plastic bottles (ref. https://www.packagingdigest.com/sustainability/7up-screwed-up-by-going-green).

This is in contrast to best practices which recommend that beverages be packaged in a clear PET bottle because it will make bottles easier to recycle. However, such a shift also presents a challenge in maintaining brand identity. Operational excellence can bridge this gap, ensuring that sustainability efforts enhance rather than compromise the brand.

Disclaimer: I cannot say why the beverage (referred in the above article) is allegedly being offered in tinted bottles, because I do not have any official statement from the makers. But as an operational excellence expert, I am giving my perspective and insights on how any company can embrace change to sustainable packaging.  

Here are five fronts to focus on:

1. Sustainability as a Strategic Priority
Embracing eco-friendly packaging material and adopting circular economy principles is no longer optional; it’s a strategic priority for businesses aiming for long-term success. Hence, companies must embed ‘sustainability’ as a default into their operational excellence frameworks, ensuring it drives both innovation and competitive advantage.

Check out: The power of circular economy is a game changer for enhancing operational excellence.

2. Product Integrity:
The need for a color tint in the PET bottles may not always be for cosmetic reasons. As a seasoned formulation scientist (in my previous work life) I can confidently say that, if the product composition is sensitive to UV rays, then packing them in tinted brown or blue bottles will maintain its integrity. Otherwise, the product can degrade and will have to get recalled from the market, which will adversely impact customers, profitability and brand reputation.

Therefore, replacing tinted to clear for primary packing of products is a big decision.

So, to make the go/no-go decision, first test your product for its stability to sunlight and heat. If product meets shelf-life specifications, then all is well to go for the change. If not, you have a huge challenge in your hands, that of- Reformulating your product without changing its sensory appeal! In such a scenario use statistical experimental designs aka DOE (design of experiments) to conduct trials and stratified sampling for testing, to get maximum data with minimal lab work. Check out: What is DOE? and What is Stratified sampling? Combining DOE with stratified sampling, is a sure formula for reformulating any product in the fast lane.

3. Brand Identity and Consumer Perception
While the bottle’s new color may affect consumer recognition, this presents an opportunity for brand innovation. By effectively communicating the sustainability benefits and reinforcing the message through marketing campaigns, companies can turn potential brand confusion into a strong value proposition. Leveraging data-driven insights from customer feedback can help fine-tune the balance between your sustainability goals and brand identity.

4. Continuous Improvement and Cross-functional Collaboration
Cross-functional teams, including marketing, R&D, and supply chain, must work collaboratively to ensure this packaging shift aligns with both operational and branding goals. Continuous improvement principles such as- Kaizen, TRIZ, Agile, Hoshin, Scrum, can help evaluate consumer response and make iterative adjustments, whether through packaging design tweaks, enhanced marketing, or material optimization.

5. Leveraging Technology for Sustainability
Adopting digital transformation tools, such as lifecycle assessment software, can optimize material selection and evaluate the environmental impact in real- time. This allows companies to make data-driven decisions that balance sustainability with operational efficiency and brand preservation.
​
To summarize, operational excellence in sustainable packaging is about balancing innovation with brand equity. By embedding sustainability into core operations, engaging consumers through clear communication, and continuously improving, your company can lead in both environmental responsibility and brand strength.
 
Keywords and Hashtags:
#OperationalExcellence #SustainablePackaging #EcoFriendlyPackaging #BrandIdentity #PackagingInnovation #CircularEconomy #SustainabilityInBusiness #PackagingSustainability #PETBottles #RecyclingInnovation #GreenPackaging #ProductIntegrity #PackagingDesign #ConsumerPerception #ContinuousImprovement #DOE #DigitalTransformation #PackagingTrends #KaizenInPackaging #SustainableBranding #PackagingOptimization #LifecycleAssessment #R&DInnovation #CrossFunctionalCollaboration #BrandSustainability

​Categories:  Insights | Packaging | Operational Excellence

Follow Shruti on Twitter, YouTube, LinkedIn
Get in Touch
0 Comments

Your comment will be posted after it is approved.


Leave a Reply.

    New Book Released!

    Revolutionizing Industries with Lean Six Sigma

    Shruti's YouTube Channel ...

    Picture

    Blog Categories

    All
    3D Printing
    Agile
    Artificial Intelligence
    Automation
    Biotechnology
    Books
    Business Continuity
    Business Turnaround
    Case Studies
    Change Management
    Checklists
    Chemical Industry
    Continuous Improvement
    Design Thinking
    Digitalization
    Drug Delivery
    External News Links
    Hall Of Fame
    Healthcare
    Hoshin Kanri
    HR Development
    Innovation
    Insights
    ISO
    Just In Time
    Kaizen
    Leadership
    LEAN
    Lean Six Sigma
    Life Sciences
    Machine Learning
    Manufacturing
    Medical Devices
    Mistake Proofing
    Motivational Cards
    MSMEs
    Nanotechnology
    Operational Excellence
    Packaging
    Patents
    Personal Products
    Process Improvement
    Product Development
    Productivity Increase
    QbD
    Quality Management
    R&D Leadership
    Robotics
    Service Industry
    Six Sigma
    Strategy
    Supply Chain Logistics
    Telecom Industry
    Templates
    TQM
    Videos
    Voice Of Customer
    Whitepaper
    Workshops

    Shruti's books...

    Picture
    top ten strategic decision-making tools for operational excellence
    shruti bhat, business process management, continuous improvement
    kaizen for pharmaceutcials, medical devices and biotech industry book by Dr Shruti Bhat
    Book on Continuous improvement tools by Dr Shruti Bhat
    kaizen for leaders, continuous process improvement tool to increase profit and organizational excellence by shruti bhat
    kaizen, shruti bhat, continuous improvement, quality, operations management
    how to lead a successful business transformation
    leading organizations through crisis
    emotional intelligence
    how to overcome challenges of creating effective teams
    modular kaizen Vs Blitz kaizen
    How to increase employee engagement as a new boss

Connect with Dr. Shruti Bhat at- ​YouTube, LinkedIn​ and X

© Copyright 1992- 2025 Dr. Shruti Bhat ALL RIGHTS RESERVED.
See Terms and Conditions for details on this site usage.
Subscribe to Operational Excellence Academy YouTube Channel
​Subscribe to Operational Excellence Academy YouTube Channel
SHRUTI BHAT, CONTACT
Click to connect.
Created by Macro2Micro Media