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Operational Excellence in Aviation: Lessons from a Flight’s Mid-Air Hydraulic Failure Incident

10/13/2024

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A distressful experience was allegedly reported in the newspapers couple of days back where an international flight faced a hydraulic failure mid-air, had to circle around in-air for two hours before the pilots managed to do a landing back in Tiruchirappalli airport successfully.  
(Ref.https://economictimes.indiatimes.com/industry/transportation/airlines-/-aviation/air-india-flight-scare-trichy-district-collector-hails-role-of-pilots-in-saving-lives-of-passengers/articleshow/114169051.cms?from=mdr).

Disclaimer: This is not to comment in any which way about the incident as I do not have an official statement neither from the airline company nor concerned authorities. But as an Operational Excellent Expert, I am giving my perspective and insights about how any company can embrace proactive safety management to prevent/ manage such crisis. Nevertheless, I would recommend that a full-fledged root cause analysis must be done for the incident.

Although I am writing this blogpost because I read the newspaper articles and social media posts, such an untoward incident can happen anywhere, in any part of the world and to any airline company. I firmly believe that safety to employees, customers, community and the business is not an option, it is a default requirement. Therefore, I suggest that some of the insights mentioned here can be made use of, by any business sector.

Lessons from a Flight’s Mid-Air Hydraulic Failure Incident:
The recent alleged hydraulic failure on an international flight that led to a two-hour mid-air ordeal and subsequent safe emergency landing is a stark reminder of the critical importance of operational excellence in aviation safety and crisis management.

Broadly, there are proactive and reactive to-dos in dealing with such or similar crisis. And the best crisis management strategy has more elements that are proactive and less of the reactive.

​I would suggest four areas to focus on-

1. Building Resilience through Redundancy
In aviation, operational excellence mandates the implementation of system redundancy. By the way, in engineering and systems theory, redundancy means an intentional duplication of critical components or functions of a system with the goal of increasing reliability of the system, usually in the form of a backup or fail-safe, or to improve actual system performance.

Hydraulic failures in flights, though rare, highlight the importance of backup systems to ensure aircraft control during emergencies. By continuously improving these systems and employing predictive maintenance, airlines can reduce the likelihood of failures mid-flight, ensuring that all critical systems operate seamlessly.

2. Real-Time Monitoring and Predictive Maintenance
Adopting advanced technology for real-time monitoring of aircraft systems, including hydraulics, is crucial. Predictive maintenance solutions powered by AI and IoT can detect potential failures before they escalate into emergencies. A focus on data-driven decision-making enhances safety by enabling pre-emptive repairs and reducing the chances of in-flight issues.

3. Crisis Preparedness and Skilled Response
Operational excellence is also about preparing for worst-case scenarios. In this incident, the pilot’s ability to remain calm and execute an emergency landing demonstrates the value of rigorous training. Though in this case, the pilots did a fantastic job, this incident iterates the need for effective training and its importance. I cannot emphasize enough that effective and regular training to enable employees to do their job at their optimal best is a must. And not just for the flying crew but a planned training for all people, in all areas of the airline business.

Airlines can train their crews to effectively manage in crisis scenarios through simulations and drills, ensure that they are equipped to handle unexpected failures and make quick, informed decisions under pressure. Cabin crew members must be trained not only in emergency procedures but also in offering psychological support to manage anxiety and fear (in passengers) during crises. In addition, the ground crew must be trained to provide ‘useful’ customer support especially when handling emergency/ crisis situations.

4. Effective Communication and Passenger Safety
Transparent and timely communication during emergencies is CRUCIAL. For instance, a two-hour circling period in a flight can have heightened passenger anxiety. Hence, effective communication between the cockpit crew, cabin crew, and passengers is essential in maintaining calm.

This incident highlights the need for structured communication protocols to ensure that passengers remain informed and safe during crises.

For example, airlines can use advanced in-flight communication systems, which allow real-time updates from the cockpit to the cabin crew and passengers, ensuring passengers are aware of the situation, what’s being done to address it and what they should expect next. For international flights, communications must be done in multiple languages to ensure everyone on board understand the situation and do not panic.

Moreover, a post-crisis communication protocol is a must, because although the emergency has passed, passengers may still be a bit shaken. A post crisis debrief by the crew explaining as to what happened and why certain actions were taken can offer closure and restore confidence. Providing post-incident psychological support and counseling for passengers who experienced trauma might further assist to calm down the situation.

To summarize, by combining these strategies, airlines can improve passenger safety, reduce panic, and maintain control during emergency situations, further enhancing operational excellence in the aviation industry. Also, continuous improvement in technology, training and safety protocols is essential to maintain the highest standards of aviation safety.

Keywords and Tags:
#OperationalExcellence #AviationSafety #HydraulicFailure #EmergencyLanding #PredictiveMaintenance #CrisisManagement #FlightSafety #RedundancySystems #AviationTechnology #PilotTraining #InflightEmergencies #RealtimeMonitoring #PassengerSafety #Trichyairport #Tiruchirappalliairport

Categories:  Insights | Service Industry | Operational Excellence

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